Make an Electric Race Car

2023 How to Make an Electric Race Car? Step by Step Full Guide

Make an Electric Race Car- Have you ever competed in a go-kart race on a dirt track? Create your very own little electric go-kart and race it against imaginary opponents. With only a toothbrush head, a little motor, and a button battery, you can achieve this goal with ease! Construct an electric racecar and then test its speed on a popsicle stick track. Making an electric delivery bike and an electric race vehicle have quite distinct design challenges. Due to the cancellation of student racing events for the year, the ECU motorsport crew had plenty of time to get ready.

Constructing an electric racing car is simpler than you might imagine. In this article, we’ll explain how to put together an electric racing car with basic tools and supplies. We’ll also talk about how to upgrade your car’s performance and what parts you’ll need. The readers of this site span the spectrum from those curious in racing for the first time to seasoned pros looking for a new challenge. Click the link below to get started immediately on creating your very own electric race car.

How to Make an Electric Race Car?

Have a spare bedroom and a few thousand pounds to spare? If that’s the case, perhaps you should consider constructing your own own electric racing car. In this blog post, we’ll walk you through the processes needed to build your own race vehicle using only basic tools and materials. From deciding on motors and batteries to designing and building the chassis, we’ll go over it all. You’ll be able to construct your own electric race car and test drive it by the time you finish this post.

Mass manufacture of electric car motors, batteries, and controllers has made it much easier to obtain the parts needed for a do-it-yourself electric car conversion; you can even buy do-it-yourself electric car conversion kits. An electric racing car has been created and raced by myself and a small group of schoolchildren. That’s why we went about doing it this way. Power sources like batteries and electric motors are typically easily accessible. The challenging element of building a racing car is making it quick and making sure everything works well. All things considered, that’s a tricky engineering problem.

Make an Electric Race Car
Make an Electric Race Car

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How to Make an Electric Race Car 2023? Step by Step Full Guide

Plan to construct an electric racing car by 2023? Discernment is not required any longer. In this comprehensive manual, we’ll show you every step—from brainstorming to implementing—along the way. Starting with the car’s design and ending with the best battery technology, we’ll go through it all. If you follow our detailed directions, you’ll have a fantastic electric race car in no time!

Building an electric racing car is surprisingly straightforward. To help you design and construct your own racing car, we’ve put up this comprehensive guide that covers everything from picking out the perfect vehicle and motors to finishing touches. We will also give you some pointers on how to improve your electric race car to make it faster and more reliable. This book offers everything a racer, newbie or veteran, needs to know to turn their goal become reality. Alright, then, let’s get going.

Step 1: The Chassis

We constructed this vehicle for entry into a number of national races held in Great Britain. Learn more at http://www.greenpower.co.uk. The rules of the race series had an impact on how we constructed the car and the parts we used.

Aluminum tube of 19mm square section was used to construct the “Ladder” style chassis. This is portable, user-friendly, and reasonably priced. We used pop rivets and aluminium plates to put everything together. Although we started with a Greenpower design for our car, we made a number of changes to it.

Step 2: The Steering

As I didn’t want my kids to be driving with a “spear” in their chest, I went with a simple lever steering mechanism. It turned out to be intuitive even for those who had never driven a car before, since they had no preconceived notions about how it ought to function.

The front suspension is composed of a single 19 mm bolt and a simple bent 2 mm mild steel setup. When loaded with grease, this operates superbly. The steering rods feature trackrod ends, which may be purchased from bearing suppliers and allow for a little amount of play in the system. Hence, it was not necessary to do any sort of intricate alignment; simply turning the wheels anticlockwise was sufficient. Camber and toe-in adjustments were ruled out. The wheels are standard wheelchair sizes: 12.5 inches in diameter and 2.25 inches in width. Aluminum, once again, because it is lightweight and tyre replacement is simple.

Step 3: The Brakes

The motor creates a lot of drag when it’s turned off, but the brakes are still sometimes needed during a race. We tried using a rented bike disc brake set, but it was so finicky and easy to get out of alignment that we’re going back to using calliper brakes on our regular bikes while the trails are closed for the season. The brake levers are mounted on the steering arms and activate the rear wheel brakes individually, thus this is not an issue even at high speeds.

Step 4: The Motor and Drive System

This motor is a 24-volt wheelchair motor without a slow-speed gearbox, despite the fact that the rules specify a 24-volt motor. With a 20-amp draw at 2000 rpm. With the gearing we have, we can reach speeds of up to 30 mph. You’re not going very quickly if your bottom is only two inches off the floor.

We plan to slightly raise the gearing ratio in the future to boost the top speed to 30–40 MPH if we can do so without putting too much strain on the motor. While gears from a bicycle could work, they could add complexity to a system that needs to be dependable.

Step 5: The Motor Control/electrical System

This can be accomplished by simply switching the power on and off. A 70-amp, 24-volt automotive relay is toggled on and off by pressing the red button on the steering-wheel-mounted control stalk.

In spite of its seeming lack of complexity, this system performs well and reliably. For the most part of the race, the motor was turned off when the wheels were turned, but the racers were able to regulate the speed to some extent by pulsing the switch on and off. For safety, a 70-amp thermal cutout is installed in parallel with the motor. Because the motor is less than £100 brand new, I think it is imperative that you have this installed.

The typical operating temperature of the motor is around 80 degrees Celsius. However, the motor’s temperature can suddenly climb to roughly 200 degrees Celsius under stress, such as when pulling away from a sluggish pace, while operating the motor when the wheels are turn, or when gearing up the drive too much in the hope of attaining supersonic top speeds. Even though our motor is water-resistant, some teams choose to employ water cooling, while others, like ours, opt for air cooling via fins.

Step 6: The Body

We were going for a racing car vibe, so we made sure the body was as light as possible and gave aerodynamics a nod. Our flesh is paper that has been bonded with wood glue; once dry, it becomes as stiff as wood yet weighs a fraction of it. The problem has been in the finishing, therefore we’ll investigate the possibility of switching to thin fibre glass.

While the general outline is sound, a few tweaks would improve the design even further: a small aero screen mounted higher and closer to the driver, and a rounded tail to help the air that flows over the body escape smoothly.

Step 7: Batteries

These batteries are standard lead-acid types used in automobiles. There should be two of them in every car, one on each side at the back axle. A simple bar and threaded rod arrangement secures them to the chassis, making swapping them out a breeze.

Four batteries are allotted to us, and each one can get us from 60 to 100 miles away at 20 miles per hour. In our first race, we covered 67.5 miles and averaged 18 miles per hour over six different drivers. Our top speed was 26.5 miles per hour. As racers’ well-being is paramount in any activity that includes speeding. Constant use of the four-point seat harness and the full-face crash helmet ensured the safety of all passengers. That very much sums up our project’s central tenet: there are lots of ways to tweak our design, some of them fancy and others of them simple. You do what you want, spend what you can, and enjoy yourself.

Conclusion

If you’re reading this, you’ve successfully navigated to the conclusion of this blog. This last article will serve as a recap of the course material and a guide to building your own electric race car. Everything you need to know to get going will be covered, from sourcing supplies to constructing the chassis and engine. Also, we will offer some advice on how to fix potential problems and prevent the most prevalent blunders. If you want to know everything there is to know about constructing your own electric racing car, keep reading!

All you need to know to build an electric race car is right here in this site. All the information you’ll need to begin designing and constructing your car from scratch is right here. We’re glad you found this blog interesting and useful in your quest to build an electric race car. Please share your thoughts and concerns with us in the section below. Please do get in touch with us, we value your feedback.

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Frequently Asked Questions

Can you build your own electric car?

Thankfully, since production of mass-produced electric-car motors, batteries and controllers has increased, getting hold of the components necessary for a home-build has become much easier – now you can even buy DIY electric car conversion kits.

What is needed to make an electric car?

Because of the higher energy density versus weight, modern electric cars largely use lithium-ion and lithium polymer batteries. Lithium, manganese, cobalt, graphite, steel, and nickel are the principal materials needed in lithium-ion batteries.

Can you race electric cars?

Electric drag racing is a activity in which electric cars compete to reach the highest possible speed in a short period of time. They frequently beat gasoline-powered automobiles in races. Certified equipment, such as NEDRA, is used to keep track of records all over the globe.

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